High-Performance Aerospace Structural Foam for Composites, Rotor Blades & Rocket Components

This high-performance structural foam is specifically engineered for advanced aerospace and composite applications. It is widely used in rocket fairings, interstage sections, large aircraft aft pressure frames, and helicopter rotor blades, delivering exceptional mechanical strength and thermal stability.

Beskrivning

This high-performance structural foam is specifically engineered for advanced aerospace and composite applications. It is widely used in rocket fairings, interstage sections, large aircraft aft pressure frames, and helicopter rotor blades, delivering exceptional mechanical strength and thermal stability.

The foam withstands processing conditions of up to 0.3 MPa at 180 °C, and after thermal treatment, it can endure up to 0.7 MPa at 180 °C. Its compatibility with autoclave curing, molding processes, and resin injection techniques ensures reliable performance in critical aerospace and helicopter structural components.

Key Features:

  • Aerospace-grade structural foam for rockets, aircraft, and helicopters

  • Excellent compression, tensile, bending, and shear strength

  • Heat-resistant up to 180 °C (thermal-treated up to 0.7 MPa)

  • Wide density range for versatile design: 30 kg/m³ – 200 kg/m³

  • Supports autoclave, molding, and resin injection processes

  • Ideal for high-performance composite parts and critical load-bearing structures

Technical Specifications:

FastighetTest MethodUnit30 RS50 RS75 RS110 RS200 RS
TäthetISO 845kg/m³305075110200
Compression StrengthISO 844MPa0.400.851.703.609.50
Tensile StrengthASTM D638MPa0.801.682.303.707.00
Tensile ModulusASTM D638MPa3883108197380
Elongation at BreakASTM D638%2.42.62.82.83.0
Flexural StrengthASTM D790MPa0.801.602.905.2013.0
Shear StrengthASTM C273MPa0.400.851.252.385.00
Shear ModulusASTM C273MPa15304880160
Compressive CreepGB/T 15048%≤2.0////
Heat Deflection TemperatureDIN 53424≥200////

Compressive Creep Test Conditions:

  • 30 RS: 130 °C / 0.1 MPa / 2h

  • 50 RS: 130 °C / 0.3 MPa / 2h

  • 75 RS: 150 °C / 0.3 MPa / 2h

  • 110 RS: 180 °C / 0.3 MPa / 2h

Panel Sizes & Thickness:

TäthetPanel Size (mm)Standard Thickness (mm)Available Thickness (mm)
30 RS2500×12504-801-120
50 RS2500×12504-801-120
75 RS2500×12504-651-100
110 RS2160×11004-551-90

Tolerans:

  • Thickness tolerance: ±0.2 mm

  • Other tolerances available upon request

FAQ:

1. What temperature and pressure can this structural foam withstand?

  • The foam can withstand up to 0.3 MPa at 180 °C under standard processing conditions. After thermal treatment, it can reach 0.7 MPa at 180 °C, making it ideal for autoclave curing, molding, and resin injection processes.

2. What aerospace components is this foam suitable for?

  • Suitable for rocket fairings, interstage sections, large aircraft aft pressure frames, as well as helicopter main rotor blades, tail rotor blades, and fuselage panels.

3. What sizes and thicknesses are available?

  • Standard panel sizes range from 2160×1100 mm to 2500×1250 mm. Thickness can be customized from 1 mm to 120 mm depending on density, with a standard tolerance of ±0.2 mm. Other tolerances are available upon request.

4. Which manufacturing processes are compatible with this foam?

  • The foam is suitable for autoclave curing, molding processes, and various resin injection techniques, ensuring excellent mechanical performance and dimensional stability.

5. Can this foam be used for helicopter rotor blades?

  • Yes, its high strength-to-weight ratio and thermal stability make it ideal for main rotor blades, tail rotor blades, and other critical helicopter structural components.

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